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Notizie SIS - innovazione SIS - internazionalizzazione

25/05/2022

Start up tedesca alla ricerca di collaborazione con produttori di macchine utensili

Rif. TODE20220504027

Staff Open Innovation

Staff Open Innovation

Una startup tedesca ha sviluppato un'esclusiva soluzione di manutenzione predittiva in grado di prevenire danni significativi all'industria causati da guasti alle macchine. Sono stati realizzati dei progetti pilota con diversi importanti partner del settore con ottimi risultati. Per promuovere l'innovazione digitale delle industrie dell'UE su scala più ampia, l'impresa vorrebbe collaborare con i produttori di macchinari per implementare funzionalità di manutenzione

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A German startup developed a unique predictive maintenance solution that can prevent industry from significant damages caused by machine failure. Pilot projects with several prominent industry partners have been realized with excellent results. To advance digital innovation of EU industries on a broader scale the startup would like to team up with machinery manufacturers to implement predictive maintenance features within their products.

Full description

Machine or engine failure cause significant damage for industry: Loss of time and loss of a lot of money. Using advanced technologies for predictive maintenance, deteriorations in machinery and equipment can be detected at the onset and preventive measures may be taken before down time occurs.

A Northern German startup develops a unique algorithm on the base of probabilistic models that ensures an advantage to any other solution for predictive maintenance of nearly any kind of machine or engine. Based on sensor data an algorithm combining statistics with neural networks creates a digital twin of the machine and detects anomalies at early stage. The software can predict machine failure up to one week in advance, can identify the cause of malfunction and continuously supports with automatic condition monitoring. It creates a way more stable and less prone to errors prediction for machine failures, reducing down times of machinery by up to 20%.

The startup offers cooperation to machinery manufacturers from EU countries interested to integrate the predictive maintenance solution into their machinery or to integrate it as an add-on feature into their portfolio. Machine manufacturers can benefit from cooperation by gaining a permanent overview of the vitality status of the machines and by offering their customers utmost advanced technology for predictive maintenance, increasing sustainability through optimization of production processes and extension of machinery lifetime thanks to prevention of major damages. Technical cooperation agreements are envisaged.

Advantages and innovation

- Sophisticated solution that reduces maintenance costs and increases sustainability. The unique algorithm on the base of probabilistic models ensures an advantage to any other solution.
- Down times of machinery will be reduced by up to 20%.
- Maintenance costs are reduced by up to 17%.
- Clear operating instructions for engineers.
- Permanent overview of the vitality status of the machine.

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Tag di interesse
Produzione con processi innovativi
Sistemi di produzione evolutivi e adattativi
Intelligenza artificiale
Sistemi di gestione della manutenzione
Macchine utensili
Progettazione e manutenzione impianti